KALTENBACH KBS 1010 + KDM 1015

Beamline, Cutting and Drilling Line

Price

€ 438,000 EX WORKS | CLICK HERE TO REVIEW THE PROPOSAL

Price does NOT include transport, installation and commissioning. Offer valid only for one month.

Technical Overview

Used KBS 1010 Band Saw 

The KBS 1010 is a high-performance vertical band saw engineered for structural steel profiles, capable of precise mitre cutting across a wide range of angles (up to ±70°). Built on two solid columns, it delivers exceptional cutting accuracy and durability.

Key Technical Specs:

• Cutting capacity (90°): 1010 x 500 mm
• Mitre range: Up to 70°, capacity varies by angle
• Blade dimensions: 7470 x 41 x 1.3 mm (Bimetal M42)
• Motor power: Saw motor – 7.5 kW; Hydraulic – 1.5 kW
• Cutting speed: 15 – 120 m/min (adjustable)
• Feed rate: Variable up to 400 mm/min; fast return – 2500 mm/min
• Working height: 640 mm
• Machine weight: ~3,900 kg
• Dimensions (LxWxH): 3610 x 1160 x 2420 mm
• Air pressure: 6–8 bar, 500 Nl/min

Main Features:

• CNC-controlled mitre angle positioning with automatic hydraulic clamping
• Fully automatic cutting cycle: clamp–cut–release
• Independent control panel with frequency-controlled motor functions
• Hydraulic feed and clamping system with adjustable pressure
• Inclined band housing with linear guide rollers for smooth operation
• Pivot centre at material stop—no length correction required during mitring
• Sensor-controlled feed rate switching for optimised cycle time
• Carbide blade guides with automatic adjustment based on profile size
• Automatic cutting pressure regulation
• Hydraulic band tensioning with monitoring and automatic shutdown on break
• Minimal lubrication system using micro-dosing for extended blade life
• Integrated chip container and brush system
• Belt slip monitoring and protective saw retraction below roller height

Compliance:

• Built to EN 60204-1 standards, 400V/50Hz, 3-phase with ground

Used KDM 1015 Drill Line

The KDM series is a CNC-controlled, high-performance drilling and marking system purpose-built for steel structure workshops and service centres. It efficiently processes structural steel profiles and flat sheets, supporting drilling, countersinking, threading, and optional marking and milling operations on three axes.

Key Technical Specs:

• Workpiece Range: 50 x 5 mm (min) to 1,050 x 525 mm (max)
• Drilling Diameters:
• HSS: 6.8–40 mm
• Carbide: 12.5–50 mm
• Drill Speeds: Up to 2,500 RPM
• Spindle Feed Rate: Up to 10,000 mm/min
• Carriage Positioning: Up to 30,000 mm/min
• Tool Changer: 15 positions (3×5), SK 40 automatic
• Clamping Force: Horizontal – 22,600 N | Vertical – 4 x 6,400 N
• Motor Power: 3 x 29.5 kW servo motors (Total: 88.5 kW)
• Air Pressure: 6–8 bar
• Air Consumption: Up to 3,450 l/min (with full tracer setup)
• Machine Weight: ~6,500 kg
• Dimensions (L x W x H): 5,370 x 1,700 x 3,720 mm
• Control Voltage: 400V, 50 Hz, 3-phase + N + ground

Drilling & Motion System:

• Three high-power spindles: 2 horizontal, 1 vertical
• Fast, precise ball screw positioning on linear guides
• Pre-programmed feeds and speeds automatically adjusted per tool/material
• Automatic depth-controlled countersinking, threading (M8–M30), and chip-breaking (“woodpecker” mode)

Tool Handling:

• Automatic tool change system with 15 storage slots
• Laser-based tool measurement and lubrication system (air-oil mix)

Clamping & Positioning:

• Hydraulic, self-adjusting horizontal and vertical pushers
• Sensitive web alignment system for H-profile detection and web deviation compensation
• Auto width detection and centre alignment for profiles

Marking & Milling (Optional Modules):

• KDM1015A Marker:
  3-axis high-speed milling-based marking for text, lines, and symbols on three profile faces
  (Note: Cannot mark the last 490 mm of profiles under 120 mm wide)
• KDM1015A-10 Milling:
  Enables slotted hole milling across all 3 axes (in conjunction with the marker)

PROFILINE CNC Control Software:

• Industrial PC with touchscreen + remote access (TeamViewer)
• User-friendly programming interface with DSTV import (CAD/ERP systems)
• Dynamic feed/speed control based on diameter and material
• Graphical profile display (3 views), mitre cuts, drill/mark locations
• Order management with job tracking and error detection
• Optional tracing, marking, and data import modules
• License protected and antivirus configured (Panda Security, 1-year license)

Used M151 G Longitudinal Measurement System

The M151 G is a servo-regulated, hydraulic longitudinal measurement and positioning system designed for accurate handling of structural steel profiles and plates in drilling and processing lines. It enables precise length control and safe material handling through automatic measurement and positioning functionalities.

• Measurement Range (Amplitude): Up to 15 meters
• Clamp-Compatible Wing Thickness: 2.5 mm to 40 mm
• Material Compatibility:
• Horizontal profiles: IPE, HEA, HEB, HEM, angle steel, U-profiles
• Plates ≥ 20 mm thick
• Square tubes with max. edge radius: 50 mm
• Minimum internal measurement: 80 mm
• Max Material Weight: 8.0 tonnes
• Note: Mitre-cut material requires case-specific clarification

Used T13 Transport System

The T13 is a modular, frequency-controlled roller and transversal transport system designed for the automated movement of structural steel profiles through drilling, sawing, and processing lines. It includes entry/exit conveyors, cross-transfer systems, and hydraulic lifting carts to ensure smooth, controlled, and flexible material handling.

Key Technical Specifications:

• Working Height: 640 mm
• Roller Diameter: 77.4 mm
• Roller Width (total/effective): 1130 mm / 1020 mm
• Transport Speed (variable): 0–40 m/min
• Entry Conveyor (A1): For profiles 2.2–15 m
• Exit Conveyor (A2): For profiles 2.2–12 m
• Pusher Range: 0.05–1.2 m
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BUYING PROCESS

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CUTTING LINE